Fully automated production lines, produce fibreglass gypsum based products for internal partitions and finishing. Standard blocks are self bearing and can be either hollow or solid, while boards are solid and are installed on a bearing metallic structure. Internal structure of the casting moulds is perfectly aligned and entirely coated. Special coating ensures durability, low abrasion and resistance to lubricant agents.
The lower deck of the casting chamber has a lifting movement to facilitate automatic extraction, operated by hydraulic systems, ensuring extraction even in emergency conditions, for example if casting time is exceeded due to power failure in the plant. The upper deck of the chamber has automatic closing/opening system connected to a custom-designed robot with clamps to position the blocks and boards on a drying cart.
The production line consists of the storage silos (optional), feeding system with sack breaking machine, dust fi ltering units, input conveyors, compound preparation and mixing machine, casting unit, extraction clamp, forklift gripper (optional), drying chamber with carts (optional), wrapping unit, and automation system.
The control system of the machine receives all data on line from the central plant planning computer to which it is fully integrated. The line control is based on a PLC system to control servo motion drive, inverter, analogical and digital I/O.
Michelangelo production line technical specifications
(LENGTH X WIDTH) 1) 4) (METERS)
|10 X 5||10 X 5||15 X 7|
|BLOCK / BOARD DIMENSIONS 2) (CM)||66 X 50 X 8||66 X 50 X 10||100 X 60 X 2,5|
|INSTALLED ELECTRICAL POWER (KW) 3)||30||30||50|
|ELECTRICAL POWER SUPPLY 2)||400V 3-PHASE / 50 HZ||400V 3-PHASE / 50 HZ||400V 3-PHASE / 50 HZ|
|CYCLE TIME (MIN)||10||10||12|
|PRODUCTION CAPACITY 4) (M2/HOUR)||42 (WITH 21 MOULDS)||42 (WITH 21 MOULDS)||85 (WITH 2 CASTING
MOULDS OF 15
1) EXCLUDING SILOS, FEEDING SYSTEM AND CUSTOM DESIGNED INPUT CONVEYOR
2) ALTERNATIVES AVAILABLE ON REQUEST
3) EXCLUDING DRYING CHAMBER
4) ALTERNATIVE DESIGN OPTIONS AVAILABLE ON SPECIFIC REQUEST