galileo1Fully automated production line, it produces customized lightened insulated slab floor panels in vacuum moulded polystyrene, expanded with a steam based thermo formation cycle. Self bearing capacity of the slab panel during installation and concrete casting is achieved with two non structural steel lattice reinforcing elements included in the polystyrene. It can use flat or 20° bended lattice, according to thickness required; steel diameter can be 5 or 8 mm, according to project requirements.

The line may be fitted to work with 15% of recycled polystyrene, practically implementing the “Zero scrap plant” concept, with benefits of cost and environmental impact. Thanks to automated servo drive controls, thickness of the panels can vary according to project needs, from a minimum of 14 to a maximum of 30 cm; panel length has no limitations, and initial and final cut angles are automatically programmed and executed by an on line serial cutting machine.

galileo2The production line consists of the steel wire reel tables with straightening and cutting units, wire supply control buffer, Z-shaped bending unit, light straightening and welding unit, forwarding and cutting unit, bending feeder and bending machine, extractor, lattice wagons, input conveyors, lattice welding unit (optional), moulding feeder and polystyrene silos, polystyrene expander, vacuum moulding unit with vacuum pump and circuit, cutting unit, output conveyor with label printer and automation system.

The label printer at the end of the line receives data to print from the plant supervisor and control system, thus labelling every single component produced. The control system of the machines receives all data on line from the central plant planning computer to which it is fully integrated. The line control is based on a PLC system to control servo motion drive, inverter, analogical and digital I/O.

Advantages

  • High flexibility – no set up costs, economic batch size is 1 single piece thanks to the full automation
  • Easy to use, high productivity machine
  • All components are produced according to specification
  • Recycled materials - able to reuse virtually all the scrap materials and making a ‘Zero scap plant’
  • Integrated with the plant management system and selected structural and architectural project software.

Galileo production line technical specifications

Model: Galileo

SL/10

SL/10 Green Line

INSTALLED ELECTRICAL POWER (KW) 100 100
ELECTRICAL POWER CONSUMPTION
(8 WORKING HOURS) (KWH)
352 310
ELECTRICAL POWER SUPPLY * 400V 3-PHASE/50 HZ 400V 3-PHASE/50 HZ
OPTION 1: NATURAL GAS
CONSUMPTION (8 WORKING HOURS)
224 M3 224 M3
OPTION 2: LPG GAS CONSUMPTION
(8 WORKING HOURS)
176 M3
(46 liters)
176 M3
(46 liters)
AIR PRESSURE REQUEST (BAR) 8 8
PRODUCTION CAPACITY (M2/HOUR) 27 27
FLOOR PANEL HEIGHT (MM) 140 to 300 140 TO 300STANDARD,
> 300 ON REQUEST
RADIATING PANEL NOT AVAILABLE ON REQUEST
RECYCLED RAW MATERIALS NOT AVAILABLE ON REQUEST

* ALTERNATIVE POWER SUPPLY OPTIONS AVAILABLE ON REQUEST

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